This guide applies to the following machine and software. Please note when referencing:
Refer to this guide when interlayer cracking occurs on your model.
Interlayer cracking refers to visible gaps or complete separation between adjacent print layers that occur during printing or as the part cools. This weakens the model's structure. In severe cases, models can break under slight force. Interlayer cracking compromises both the strength and appearance of the model.
When the nozzle extrudes filament, it must reach a sufficient print temperature to properly melt the filament and bond the layers. Therefore, if the print temperature is too low, layer adhesion will be poor and cracking is likely to occur.
The best print temperature can vary for each filament. It is recommended to perform this test for the specific filament you are using.
Prepare tab.Filament section of the side list, click the filament name and select the filament you used for printing from the drop-down menu.Calibration > Temperature.Start temp) and end temperature (End temp).Snapmaker Orca has different default start and end temperatures for various filament types. You can directly use the software's preset start and end temperatures to test and calibrate your filament.
OK and the software will automatically generate a temperature tower model.Temperature Tower Model: Every layer of the temperature tower looks exactly the same, but each layer is printed at a different temperature. The temperature of each layer is determined by the start and end temperatures set previously and the default temperature step of the software.
Therefore, a temperature tower is a common calibration tool. You simply need to observe which layer of the printed temperature tower has the best quality to find out the best print temperature for your current filament.
For example, if you think the layer marked with 200 has the best print quality, then 200°C is your optimal print temperature.
Add your project model.
In the Filament section of the left side list, click the ... > Edit next to the specific filament.
Filament > Print temperature > Nozzle.For example, based on the previous test result, set the first layer and other layers temperature to 200 (in °C in this example).
A large layer height may result in weak bonding between layers, causing interlayer cracking. Therefore, consider lowering the layer height before slicing.
Process > Quality > Layer height.Layer height value.It is recommended to set the layer height at 20%–80% of the nozzle diameter.
For example, if you are using a 0.4 mm nozzle, the corresponding layer height should be 0.08 mm-0.32 mm.
If the fan speed is too fast, the filament may cool before the layers have bonded, causing interlayer cracking. Therefore, consider appropriately reducing the fan speed before slicing to allow enough time for the filament to bond.
Filament section of the left side list, click the ... > Edit next to the specific filament.Cooling > Part cooling fan > Max fan speed threshold.Fan speed.A high print speed may cause poor layer adhesion because the freshly extruded filament doesn't get enough pressure or heat from the nozzle before cooling. Therefore, consider lowering the print speed before slicing.
Process > Advanced.Process > Speed > Other layers speed.Outer wall and Inner wall values.Outer wall speed is usually lower than inner wall speed. This produces a smoother surface and higher strength, while a higher inner wall speed reduces overall print time.
An excessive ambient temperature difference can also cause the layers to cool before bonding, leading to interlayer cracking. Therefore, consider enclosing the printer to maintain enough heat for proper bonding.
After re-slicing and printing the model, if the layers are well bonded and there are no visible gaps or cracking, you have successfully resolved the issue.
After following the troubleshooting steps, if you find it difficult to resolve your issue, kindly submit a support ticket through https://snapmaker.formcrafts.com/u1-troubleshooting-request and share your troubleshooting results with some pictures/videos.
Our dedicated support team will be more than willing to assist you in resolving the issue.